Streamlining operations to meet surging orders with mezzanine solutions
This leading online clothing retailer sought to revolutionise its warehouse operations. Customer demand was surging and they faced the challenge of efficiently managing and swiftly dispatching thousands of clothing items on a daily basis. As renowned for our expertise in designing bespoke mezzanine solutions, we embarked on a collaborative journey with this customer.
Our goal was to transform their warehouse into a hub of efficiency and safety. The customer faced spatial constraints and stringent fire safety regulations. They needed a solution that could not only expand their storage capacity, but also ensure compliance with local safety regulations. A dynamic warehouse environment capable of handling large volumes of merchandise should be created while safeguarding against fire hazards.
Throughout the process, our team navigated challenges with precision and innovation. By adopting a portal design without cross bracing, we optimised the warehouse layout, enabling smooth material flow and enhancing storage efficiency.
The implementation of our mezzanine solution not only expanded the customers’ storage capacity, but also elevated their operational standards. With enhanced safety measures and improved logistics capabilities, the retailer now operates with increased efficiency, meeting customer demands swiftly and securely.
Our commitment to crafting tailored solutions that marry innovation with practicality has empowered our customer to thrive in a competitive market. This mezzanine project stands as a testament to our dedication to transforming challenges into opportunities, creating spaces that drive productivity and safety in every corner of the warehouse.
Project highlights:
- Tailored design: we engineered a sprawling 25,800m2 mezzanine across four towering floors, reaching heights exceeding 13 metres. This innovative design maximised vertical space without compromising on safety or load-bearing capacity.
- Innovative features: incorporating 30-minute fire-resistant staircase towers and supporting a state-of-the-art sprinkler system on each mezzanine level, we ensured comprehensive fire protection, meeting and exceeding regulatory requirements.
- Logistics integration: to streamline operations, we integrated advanced hanging clothing sorters. These enabled seamless sorting and distribution, significantly enhancing order fulfilment speed.
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