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Quick facts:
Profielnorm was contacted by a system integrator for a challenging project in Germany. The goal was to design, manufacture, and install two interconnected mezzanines to support conveyors and control cabinets.
The biggest challenge in this project was a closed concrete shaft that needed four levels of mezzanines with spiral conveyors through them. All levels needed to be attached to the concrete walls of the shaft and no columns should be used. Have a look at this complex mezzanine project completed by Profielnorm.
Quick facts:
A leading online clothing retailer sought to revolutionise its warehouse operations. With customer demand surging, they faced the challenge of efficiently managing and swiftly dispatching thousands of clothing items on a daily basis.
We embarked on a collaborative journey to transform their warehouse into a hub of efficiency and safety with our mezzanine solutions. Have a look at the progress and result in this case study!
Quick facts:
Profielnorm partnered with a top supermarket chain to develop a state-of-the-art distribution centre, focusing on advanced automated palletising and depalletizing processes.
This ambitious project demanded sophisticated mezzanine floor solutions seamlessly integrated with high-tech automation systems. It’s a prime example of how Profielnorm collaborates with industry leaders to drive innovation and elevate operational efficiency.
Quick facts:
In collaboration with a system integrator and a shelving supplier, we had the great opportunity to contribute to the construction of a major distribution centre.
This prominent international clothing brand is located in Germany. Our specific role involved supplying mezzanines, a critical component of the overall infrastructure. We worked in close cooperation with our partners to ensure seamless integration.
Quick facts:
A small, large, simple or complex mezzanine floor?
It's all possible: the sky is the limit!
The main aim of this project is to provide a solution that meets all the customer's requirements. Together with the customer, we ensured that seven units with double square metres could be rented out.
Thanks to Profielnorm’s fully customised mezzanine floors, everything was designed, manufactured and installed as expected for the customer.
Quick facts:
The main purpose for this steel construction is to support a hanging material handling system.
This mezzanine floor steel construction consists of one main steel tower with 4 levels and a smaller steel construction (1 level) above a concrete platform. For the main tower, the bottom three levels are equipped with wooden floors (top ‘natural’, underside white), kickplate, and handrails.
The top level is only for supporting the hanging equipment. The smaller steel construction is also only for supporting the hanging equipment and is not a floor.
Quick facts:
For a huge retailing customer, we got the opportunity to step into the initial stages of the building design to come up with a totally sufficient solution for their new distribution centre.
A no nonsense approach, with the mix of looking for the best solution in relation to the building requirements and the budget we finally managed together to come up with a brilliant solution in terms of our customer’s logistic process.
Quick facts:
For a company in supply chain solutions, we delivered a lot of different constructions for a new, ultra-modern distribution centre, storing 150,000 different articles, predominantly perfumes.
The building has a surface of 38,000 m2. There is roughly eight kilometres of conveyors implemented in the building, going up and under our constructions.
Profielnorm delivered for this project 6 tailor-made system integration mezzanine floors. These mezzanine floors are installed in 3 different halls for our customer.
Quick facts:
One mezzanine floor is even larger and sometimes even more complex than the other. This project is arguably our highest built mezzanine floor. The sky is the limit for Profielnorm.
Profielnorm had previously delivered a mezzanine floor to this end customer via one of our key accounts. The end customer already knew what he would get. That Profielnorm will be the right partner for his project.
This project of more than 5,000 m2 is not particularly large in terms of surface area, but the biggest challenge was to realise the desired height of more than 18,000 mm through a stable mezzanine floor construction.
Quick facts:
For these three customers, of which two are active in fashion logistics, and the other one in general third-party logistics we faced the same challenge.
All projects were on a greenfield, and all the stakeholders emphasised on a mezzanine with big spans. This has some huge advantages in their daily business.
In consultation with the customer and their respective consultants we came up with a span in main beam direction of over 11 metres. Spans in other directions were up to six metres. We had 1 mezzanine flooring solution for 3 different customers.
Quick facts:
The customer has opted for a significant expansion for their assortment and will also offer clothing in addition to their shoe portfolio. This requires a lot of extra storage space.
Profielnorm has ensured that a two-storey storage mezzanine floor has been produced and installed in a relatively short period of time.
To ensure that the customer’s operational e-commerce process could continue, the installation took place at night. The delivered mezzanine floor can easily be expanded further later if the customer can use even more extra storage space.
Quick facts:
For one of our international customers, we supplied a double-deck mezzanine flooring for 2 major logistics halls with a total mezzanine surface of 40,000 m2.
The mezzanines were part of a major turn-key warehouse automation project with cross sorter conveyor under the mezzanines, free standing weighing scale platforms, shelving, and conveyors on each level.
From the start of the tendering phase Profielnorm was proactively advising the customer on the concept of the mezzanine in combination with the automation and shelving.
